To achieve quick order change, start with automatic registration
Plate hanging is an indispensable part in the process of printing and changing orders. Some people think that versioning is a simple matter, but you don't know that it is such a "little thing". If you don't pay attention to details, it will also have a great impact on printing efficiency and quality. Today, some large carton factories have begun to use intelligent automatic plate-hanging equipment to improve printing efficiency and quality.
1. The problem of traditional hanging version
Taking the 1200 printing machine as an example, the traditional hanging method is used, and it takes about 1 minute and 20 seconds to hang a printing plate, which is 4 times the automatic time to hang. If 15 plates are hung every day, it takes 18 minutes. In addition, the plate-making personnel need to maintain and repair the printed strip every day, and the strip will often fall off, etc., which will have a certain impact on efficiency. Specifically, the main reasons for using the traditional version of the slow version are as follows:
â— The printing plate production is not standard, the strips fall off;
â— The lock slot of the printing press is worn or knocked;
â— The printing plate is not locked tightly and the maintenance is not in place;
â— There is no special versioning tool.
It is a common thing to use traditional hanging version. If the printing plate is not tightly attached, it will cause problems such as deinking, printing paste, printing ghosting, and printing whiteness. Hanging the printing plate will result in obvious printing skew, inaccurate color registration, printing shift, etc. Because the printing plate is hung in the wrong way, it will reduce the service life of the printing plate. Because the lock device is loose during use, it will affect the printing quality.
2. How does automatic versioning work?
â— Simple operation. Intelligent automatic plate-hanging, as long as the printed plate is put into the plate-hanging slot, the plate-locking is automatic, no need for personnel to lock, as long as you press the lock button.
â— The n-type plate is easy to hang and lock. The hanging strip of the printed version is a metal product, which is curved. This design makes the hanging buckle tighter, more convenient for hanging the version, and not easy to loose again, which can guarantee the quality of the hanging version.
â— The strip and the film base are stitched with thread, which is not easy to fall off. Traditionally, the edges of the hanging strips are glued with tape, but the tape is easy to fall off or be scratched, and the strips are easy to loosen or fall off. And this plate is made by thread sewing, so that the printing plate does not have to be afraid of water or the plate is loose due to friction.
Comparison of traditional version and automatic version
Figure: Automatic hanging board
In short, intelligent automatic registration will reduce the registration time, improve the success rate of registration and at the same time reduce the labor intensity of workers, improve the safety factor of personnel operations, and improve printing quality and production efficiency. However, carton factories that use automatic hanging plates should also pay attention to regular maintenance of printed plates and equipment.
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